Integrated Robotic Solutions & Products for Oil & Gas Industry

Integrated Robotic Solutions & Products for Oil & Gas Industry

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Description

HighMate V40E Pro is specially designed for cleaning the narrow area of the working surface, especially large flat surface area and bottom cleaning. Compared to V40E, V40E Pro has a wider cleaning dome, allowing the robot to increase its efficiency without influencing its curvature adaptability at the same time. The smaller platform allows in to go across the space between dock blocks easily, which a high cleaning efficiency up to 60 m²/hour.

HighMate Ex V10 is equipped with explosion-proof components to fit the need in oil and gas industry. Ex V10 rating is EX 11B T4 level of explosion proof grade, able to operate near active tanks using enclosed elec­trical drive.

Product Features

1. Smart Operation: The robot can be controlled by an operator on the ground using a remote control. It has three modes of operation: manual, semi-auto or cruise mode, and automatic mode. With a high level of automation, it significantly reduces the need for manual labor, greatly decreasing work intensity.
2. Efficient Surface Preparation: Utilizing ultra-high-pressure water jet technology, the robot can effectively remove rust and old paint from the surfaces of large structures, such as ship hulls. Its efficiency is several times that of manual job, greatly enhancing the operation.
3. Eco-Friendly Design: The wastewater containing paint and rust debris generated during the operation process can be recovered and treated using a vacuum recovery system, minimizing environmental pollution.
4. Magnetic Technology: The robot uses permanent magnetic adhesion technology, providing excellent wall-adhering capabilities, enabling it to work steadily on vertical and overhead surfaces.
5. Two-wheel Driving System: The robot employs a two-wheel drive system with differential steering, offering strong load capacity and climbing ability. It moves quickly and responds flexibly.
6. Safety Design: During operation, the robot is equipped with two or more fall arrestors, ensuring there is no risk of falling from heights.
7. Multi-functional: In addition to surface preparation for ships, this robot can also be used on steel surfaces of storage tanks, spherical tanks, bridges, and other structures where magnetic attraction is applicable.

Technical Parameters

HighMate V40 Specifications
Efficiency 35-55 m2/h Dimension 810*1154*552 mm
Weight 91 kg Cleaning Width 300 mm
Pressure 3000 bar Protection Level IP65
FlowRate 18-52 L/min Minimum Curvature 8 m

HighMate V45 Specifications
Efficiency 45-65 m2/h Dimension 825*1200*525 mm
Weight 97 kg Cleaning Width 310 mm
Pressure 3000 bar Protection Level IP65
FlowRate 18-52 L/min Minimum Curvature 4 m

HighMate V40 Specifications
Dimension (L×W×H) 1105×575×526 mm/1181×517×477 mm
Weight 86/89 kg Power 1.2 kW/1.5 kW
Cleaning Width 310/400 mm Power Supply 220VAC,48V DC
Production Rate 40-60 m²/h (WJ2.0/WJ2.5)
(Efficiency varies with parameters such as operators ‘proficiency,
coating type,and water pressure)
Remote Control Range 80 m Working Temperature 0-55℃
Protection Grade IP 68 No.of Nozzles 16/20
Max Flow Rate 52 L/min Max Pressure 3000 bar

HighMate V40E Specifications
Dimension (L×W×H) 1105×575×526 mm/1181×517×477 mm
Weight 86/89 kg Power 1.2 kW/1.5 kW
Cleaning Width 310/400 mm Power Supply 220VAC,48V DC
Production Rate 40-60 m²/h (WJ2.0/WJ2.5)
(Efficiency varies with parameters such as operators ‘proficiency,
coating type,and water pressure)
Remote Control Range 80 m Working Temperature 0-55℃
Protection Grade IP 68 No.of Nozzles 16/20
Max Flow Rate 52 L/min Max Pressure 3000 bar

HighMate Ex V10 Specifications
Efficiency 35-55 m2/h Dimension 740*1018*510 mm
Weight 100 kg Cleaning Width 300 mm
Pressure 3000 bar Protection Level IP65
FlowRate 30-45 L/min Minimum Load 100 kg
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Swing Arm Multi Purpose Robot HighMate A Serie
Swing Arm Robot HighMate A10/20 Serie is an open blasting (hydro/abrasive/dry-ice/wet) and cleaning robot. From a practical application perspective, the Swing arm multi-function robot excels in areas such as steel structure sandblasting, ship maintenance and rust removal, oil tank cleaning, bridge corrosion protection, and the handling of large industrial components.

Swing Arm Multi Purpose Robot HighMate A series
Crown Technology (CT)

CT Series Product

Hydroblasting

HighMate

shipyard robot

marine robot

Swing arm multi-function robot company

Product Details
Swing Arm Robot HighMate A10/20 series is a compact open blasting (hydro/abrasive/dry-ice/wet) and cleaning robot. The modular design allows one man to replace the open cleaning module with a vacuum dome module on a V40/V45 in 20 minutes. The swing speed and span can be adjusted. Two versions are available for high and low curvature.

Product Features

1. Modular Design: Easier maintenance and servicing.
2. Intelligent Control System: Highly integrated with one-click lane change and positioning navigation.
3. Multiple Unit Compatibility: Compatible with various tools and fixtures, capable of equipping high-pressure water nozzles, sandblasting guns, paint spray guns, etc., to meet different requirements.
4. Wide Range of Applications: Strong adaptability to curved surfaces, capable of operating on vertical surfaces, flat surfaces, and curved surfaces.

Technical Parameters

Description
Swing Arm Robot HighMate A10 series is a compact open blasting (hydro/abrasive/dry-ice/wet)and cleaning robot. The modular design allows one man
to replace the open cleaning module with a vacuum dome module on a V40/V45 in 20 minutes. The swing speed and span can be adjusted. Two versions are available for high and low curvature.
Specifications
Size 1127×915×587 mm
Weight 85 kg Power 1.2 Kw
AC220V/50Hz
Cleaning width 1400 mm Obstacle crossing ≤18 mm
Min curvature radius 3m (hinge joint
version) Max speed 10 m/min
Production Rate 30-150 m²/h
(Efficiency varies with parameters such as operators ‘proficiency,
coating type,and water pressure)
Control mode Remote control-Manual/Semi-autonomous /Autonomous
Surface quality WJ1 to 4 or
less Maximal load capacity 150 kg
Pump requirement Pressure 300-2,800 Bars Flow 18-150 I/min
In the fields of industrial manufacturing and heavy structure maintenance, efficiency, safety, and stability are always core concerns for enterprises. The Swing arm multi-function robot was developed to meet these needs, specifically designed for high-intensity surface treatment and industrial cleaning scenarios. This equipment employs an innovative swing-arm structure, achieving wide-area coverage in limited spaces, reducing equipment movement frequency, and significantly improving work efficiency. Compared to traditional manual sandblasting or cleaning methods, it not only reduces labor intensity but also effectively avoids safety hazards from dangerous environments such as high altitudes and confined spaces, making it an important piece of equipment for industrial automation upgrades. For shipyards, steel structure manufacturers, bridge maintenance units, and the energy industry, this is an intelligent solution that balances performance and economy.
Its structural design and control system demonstrate a high degree of specialization. Modular functional interfaces support multiple operation methods such as sandblasting, rust removal, high-pressure water jet cleaning, and spraying, allowing a single machine to adapt to different process requirements and reduce repetitive investment costs. The equipment is equipped with an intelligent control system that supports remote control, semi-automatic, and automatic operation modes. The user interface is intuitive and easy to understand, allowing even novice personnel to quickly learn how to use it, significantly reducing training and manpower investment. A stable power system and precise swing control ensure a uniform spray trajectory, guaranteeing standardized and repeatable treatment results. Meanwhile, the robust and durable chassis adapts to complex industrial environments, enabling continuous operation under high humidity, high dust, or high-pressure conditions, meeting the demands of continuous work.
From a practical application perspective, the Swing arm multi-function robot excels in areas such as steel structure sandblasting, ship maintenance and rust removal, oil tank cleaning, bridge corrosion protection, and the handling of large industrial components. Its flexible swing-arm movement can conform to curved and vertical surfaces, achieving high coverage and efficiency. Through intelligent control and automated execution, companies can not only improve production speed but also significantly reduce labor costs and operational risks, further enhancing their market competitiveness.
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Enclosed Shot Blasting Robot and Surface Roughening Robot HighMate B Serie

Shot Blasting Robot and Surface Roughening Robot HighMate B Serie

CT

HighMate Series Product

HighMate Prepper

CT

Sandblasting

Petrochemical dome blasting robot

shipyard robot

marine robot

Product Details
HighMate B10 is specially designed for ship-building industries, using for grinding the weld seam for mega block assembly. It is 5 times more efficient than traditional manual way, with a perfect roughness of 50-90 μm. Using the robot allows the user to save cost from building scaffoldings and using construction basket, which also improves the safety of the operator to a large extent. The visual system let the user observe the cleaning process clearly, and the smart system makes it easy to operate in an automatic way.
HighMate B20 is another remarkable robot in the ship-building industries. It is used before the final paint is applied, to do a cleaning and roughening job on the ship hull, to make sure the paint stays long and well. The smart robot makes it possible for one operator to monitor two robots at the same time by using auto-navigation and lane-changing functions. B20 solves the problem of dangerous traditional manual work, and it is a perfect environmental-friendly solution for the maritime industry.
Product Features
B10: The weld seam shot blasting robot, independently developed by RobotPlusPlus, is primarily designed for shot blasting on the surfaces of steel plates. It efficiently achieves the required surface roughness, providing an optimal steel surface for subsequent painting processes. The robot is capable of adapting to curved surfaces with a curvature radius greater than 5 meters, ensuring stable and effective operation on the ship hull surface.
B20: RobotPlusPlus’s independently developed surface roughening robot is primarily used for the surface roughening of steel plates. It can adapt to curved surfaces with a curvature radius greater than 5 meters. The roughening process effectively removes dirt and surface dust, while also increasing the adhesion of new coatings. By equipping different cleaning modules, the robot can perform surface roughening operations on both flat and straight-bottomed sections of the ship hull.
Technical Parameters

HighMate B10 Specifications
Efficiency 1.0m/min Dimension 905*500*500 mm
Weight 72 kg Working Width 180 mm
Cleaning Result Sa 2.5/Sa 3.0 Protection Level IP65
Speed 10 m/min Abrasive 1.0 mm Steel Grit

HighMate B20 Specifications
Efficiency 150-180 m2/h Dimension 886*435*426 mm
Weight 59 kg Working Width 400 mm
Driving Method 400 W motor Power supply 220V AC
Speed 10 m/min Power 3000 W
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Cleaning Robot HighMate C Serie
Cleaning robot for application in cargohold, hull and tanks

Cleaning Robot HighMate C Series

CT

shipyard robot

marine robot

Cleaning

Product Details
HighMate C20 is designed to tackle the problem in cargo hold cleaning. With the advanced driving control and flexible design, HighMate C20 navigates confined spaces with precision, effectively removing debris, residues, and contaminants while minimizing downtime and labor costs. It helps to eliminate the traditional slow and dangerous manual cleaning and replace with efficient large flow nozzle spray cleaning. With the help of the flexible wheel sets, it is able to cross most corners in the cargo hold area, even reaching areas previously untouched by traditional method. HighMate C20 can access over 95% of the cargo hold, with a cleaning efficiency of up to 500 square meters per hour, equivalent to the workload of 2-3 manual workers.
Product Features

1.User-friendly: Easy operation, 10 minutes to master the operation
2.Efficient cleaning: One robot covered 3 worker’s job
3.Corner Conqueror: Seamless cleaning with high coverage
4.Outstanding Stability: Safe and reliable, unaffected by ship movements.
5.Multi-function: One robot for multiple use and services

Technical Parameter

Dimensions 550 × 434 × 447 mm
Weight 60 kg
Maximum Load 50 kg
Obstacle Crossing ≤ 15 mm (non-continuous)
Cleaning Width 1500 W
Power Supply AC220V / DC48V
Protection Level IP68
Working Temperature 0-55℃ (ambient)
Control Range 80m
Working Pressure 500bar
Flow Rate 30L/min
Power Supply 440V

Manual Method V.S. Robotic Solution

The HighMate C20 system is designed with following features, which has lower costs and higher efficiency:

Easy to transport, shorter deployment time, more time saved.
Less water and electricity consumption, lower costs.
Longer lifespan of consumables, longer replacement cycle.
Fewer crew members required on site, the same number of crews can operate more robots.
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Polishing Robot
The tank polishing/grinding B50 is used for weld seam grinding and surface preparation
Polishing Robot

CT

HighMate

CT

Sandblasting

Hydroblasting

Product Details
The tank grinding robot (B50) is primarily used for weld seam grinding and surface preparation during the maintenance of oil or chemical tanks. The robot features a modular grinding unit that can perform grinding on weld seams and the surrounding areas. Compared to traditional manual grinding methods, it offers advantages such as lower costs, safety, and reliability.
Product Features

1.Strong Curved Surface Adaptability: The robot can safely adhere to and move freely on the surfaces of chemical storage tanks and spherical tanks, with flexible control.
2.Intelligent Grinding Operations: The platform has weld seam tracking capabilities, allowing the robot to autonomously follow and grind the weld seam, achieving automated operations.
3.Automatic Grinding Ability: The robot can autonomously adjust the grinding speed based on the weld seam condition, ensuring consistent grinding quality.
4.Modular Design: The robot supports quick replacement of the grinding unit and consumables such as grinding brushes, making maintenance easy.
5.Excellent Grinding Result: The robot achieves St3 grade grinding quality, with a single-pass grinding width of up to 220 mm.

Technical Parameters

Specifications
Dimension 720*370*330 mm Minimum Curvature 1.5 m
Weight 40 kg Working Width 220 mm
Speed 3.7 m/min Efficiency 0.3-0.7 m/min
Power supply 220V AC/50 Hz Power 3500 W

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Zhejiang Special Equipment Inspection Institute: Chemical Tank Polishing and Surface Preparation Operation
Zhejiang Special Equipment Inspection Institute: Chemical Tank Polishing and Surface Preparation Operation
Tianjin Fubao: Chemical Explosion-proof Operation

Repurchase in Three Phases
The Zhejiang Academy of Special Equipment Science purchased 1 set in the first phase in 2018, 4 sets in the second phase in 2019, and 2 sets in the third phase in 2021, making continuous purchases of our company’s products in three phases.

Efficient Operation
The robot has a polishing efficiency of 0.45 meters per minute, and the rust removal quality reaches ST 2.5 grade, with the robot’s work efficiency being more than 6 times higher than manual work.

Environmentally Friendly
The robot is equipped with a vacuum recovery plate, achieving real-time recovery of wastewater. At the same time, the overall rust removal efficiency reaches 35 square meters per hour, with an efficiency increase of more than 5 times.

Strong Stability
The robot has a stable adhesion, and the rust removal process is safe without any accidents.

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